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When lightning strikes a giant screen: How does three-level lightning protection create a shield for outdoor LEDs?

source:Industry News release time:2025.09.17 Hits:6665     Popular:led screen wholesaler

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At the Ulanqab Wind Farm in Inner Mongolia, a 12-meter-tall LED monitoring screen sustained a 320,000-ampere lightning strike, leaving only a coin-sized melt spot on the screen. This thrilling scene presented the ultimate test of the three-tiered lightning protection system. The first level of flood control occurred in the power distribution room: Huawei's NetCol 8000 series SPDs (surge protectors) responded with a 0.25-microsecond response time, diverting 100kA of lightning current into the grounding grid. The second level of peak shaving was initiated in the screen's power distribution cabinet: Chint's TOS2 series voltage-limiting SPDs reduced the residual voltage from 6000V to 1200V. The third level of fine filtering was implemented at the module level: TVS transient suppression diodes embedded in each LED cabinet locked the final inrush voltage to a safe 48V, ensuring the pixel driver ICs remained unharmed.


The grounding project forms an invisible defense chain. The 586-square-meter outdoor display at the Ping An Finance Center in Shenzhen utilizes Faraday cage grounding: 16 40mm copper-plated steel rods driven 18 meters underground form a 0.15Ω low-impedance network. The display frame and the building's steel structure are connected to each other at multiple points to eliminate kilovolt potential differences. Signal cables are shielded throughout through galvanized steel pipe, with twisted-pair shielding wrapped around joints. Third-party testing confirms that the system can withstand 10/350μs waveform lightning strikes (equivalent to 200kA energy), exceeding the Level 3 lightning protection requirements of the national standard GB/T 21714.3 by three times. The lifeline of acceptance hinges on three core indicators:

1. Surge current capacity: Level 1 SPD ≥ 40kA (10/350μs waveform)

2. Residual voltage limit: ≤ 500V @ 3kA after Level 3 protection

3. Ground resistance: ≤ 1Ω (additional ion grounding electrodes are required for sandy terrain)


During acceptance of a project on the Bund in Shanghai, the screen leakage current under an 8kV combined wave was measured to be less than 0.5mA, achieving UL 96A lightning protection certification.


Intelligent protection empowers the system with self-healing capabilities. The Xiongan New Area's smart lamppost screens have a built-in lightning warning module: Using atmospheric electric field sensors, they predict approaching thunderclouds and preemptively shut down the power bus. After a lightning strike, they automatically generate a damage heat map to locate SPD modules requiring replacement. During a typhoon season in South China in 2024, this system reduced the lightning damage rate of LED screens by 92% year-on-year. The future's shields are already showing their edge: The Qingdao Olympic Sailing Center is testing graphene lightning protection membranes, with a coating as thin as 0.3mm able to divert 30% of lightning current. CRRC Zhuzhou Research Institute has even developed a magnetically levitated SPD that uses the Lorentz force to push arcs away from critical circuits. When lightning protection systems evolve into thinking "thunder boxers," the thunderstorms that once ravaged the wilderness will eventually become tamed currents beneath the feet of LED screens.


Every parameter on the acceptance report is an engineer's declaration of war to the heavens.

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